Large sized grading & packing station

Features

• Loading Area with De-Palletizer and Dual In-Feed System

  The loading area of the GraderPro 800 setup is designed to handle large-scale operations with efficiency and flexibility. This system features two in-feeds to accommodate different workflows:

  Off-Line Loading: Eggs are gently transferred from pallets via the De-Palletizer, ensuring a smooth and consistent flow into the grader. This process minimizes manual handling while maintaining the quality of the eggs.

  
  In-Line Infeed: Eggs arriving directly from the hen house are seamlessly integrated into the production line, providing a continuous and automated flow for grading.

  
  This dual in-feed system ensures maximum flexibility and capacity, allowing for smooth operation whether handling off-line eggs or direct in-line supply from the hen house.

  

• GraderPro 800: Precision for High-Volume Operations

  At the heart of this grading station is the GraderPro 800, the world's largest capacity grader, handling up to 288,000 eggs per hour. This cutting-edge solution combines speed, precision, and gentle egg handling to maintain product quality even at high throughput.

  The process includes advanced features like the Washer and Dryer for preparing eggs, Vision AI Crack Detection for accurate quality control, and a highly efficient weighing system to grade eggs with unmatched precision. The GraderPro 800 ensures reliability and consistency, making it the backbone of this state-of-the-art setup.

  

• Advanced Packing Lanes

  The packing lanes in this grading station are designed to ensure efficiency, accuracy, and flexibility. Once graded, eggs are directed to specific lanes based on their size and quality, optimizing the packing process for various packaging requirements.

  Equipped with advanced automation, the packing lanes seamlessly handle carton placement, egg filling, and package closure. This ensures gentle egg handling throughout the process, maintaining product integrity while maximizing throughput.

  In this fully automated setup, the system is further enhanced with the CoFlex and Case Packer Twin solutions. The CoFlex provides flexibility in packing configurations, while the Case Packer Twin ensures high-capacity packing into cases for efficient handling and distribution. Together, these solutions take automation to the next level, streamlining operations from grading to the final packed product.

  

• Stack Palletizing

  The Stack Palletizer is an essential automation solution for efficiently handling egg trays from the grader’s packing line. After eggs are packed into trays and stacked by the tray stacker, the Stack Palletizer takes over, automatically arranging the stacks onto pallets with precision and care.

  Designed to optimize workflow and reduce manual labor, the Stack Palletizer ensures consistent palletizing while maintaining the stability of the stacks for secure transport and storage. Its compact and robust design integrates seamlessly with the production line, delivering reliable performance and supporting high-capacity operations.

  With the Stack Palletizer, your grading station achieves a higher level of automation, ensuring smooth and efficient handling of eggs from packing to distribution.

  

• Case palletizing

  The Case Palletizer brings efficiency and precision to the final stage of your egg grading station. Designed to handle packed cases directly from the production line, this robotic solution automates the palletizing process, ensuring secure and stable stacking for transport and storage.

  With its flexible configuration options, the Case Palletizer can accommodate various case sizes and pallet patterns, adapting to your specific operational needs. Its advanced automation reduces manual labor, minimizes errors, and increases throughput, making it an ideal solution for high-capacity production lines.

  By integrating the Case Palletizer into your setup, you achieve a fully automated end-of-line process that supports productivity, reliability, and smooth logistics management.