Medium-sized grading & packing station

Features

• Efficient Loading

  The loading area of this medium-sized grading station is designed for maximum automation and efficiency. Featuring a De-Palletizer and Loader, the system streamlines the handling of eggs from pallets to the grading process, ensuring a smooth and continuous flow.

  The De-Palletizer eliminates manual handling by automatically transferring eggs from pallets to trays, reducing labor while maintaining gentle egg handling to prevent breakage. From there, the Loader seamlessly integrates the eggs into the production line, ensuring consistent feed into the GraderPro 220.

  This automated setup not only boosts productivity but also upholds high hygiene and safety standards, providing a reliable and efficient start to your egg grading operations.

  

• Egg Grading

  At the core of this grading station is the SANOVO GraderPro 220, a high-capacity solution handling up to 72,200 eggs per hour. Known for its precision and gentle egg handling, the GraderPro 220 ensures consistent and efficient grading.

  In this setup, eggs are first processed through the Jet Washer and Egg Dryer, ensuring they are clean and ready for grading. The Vision AI Crack Detection then carefully inspects each egg for cracks, using advanced artificial intelligence for an accurate and no contact process. Following, eggs are weighed with high precision for perfect grade A packing.

  Finally, the system seamlessly integrates a denester to supply empty cartons and automates the packing process, ensuring eggs are securely packed and ready for distribution.

  The GraderPro 220, combined with these automated features, streamlines operations while maintaining exceptional performance and quality.

  

• Advanced Packing Lanes

  The packing lanes in this grading station are designed to ensure efficiency, accuracy, and flexibility. Once graded, eggs are directed to specific lanes based on their size and quality, optimizing the packing process for various packaging requirements.

  Equipped with advanced automation, the packing lanes seamlessly handle carton placement, egg filling, and package closure. This ensures gentle egg handling throughout the process, maintaining product integrity while maximizing throughput.

  In this fully automated setup, the system is further enhanced with the CoFlex and Case Packer Twin solutions. The CoFlex provides flexibility in packing configurations, while the Case Packer Twin ensures high-capacity packing into cases for efficient handling and distribution. Together, these solutions take automation to the next level, streamlining operations from grading to the final packed product.

  

• Stack Palletizing

  The Stack Palletizer is an essential automation solution for efficiently handling egg trays from the grader’s packing line. After eggs are packed into trays and stacked by the tray stacker, the Stack Palletizer takes over, automatically arranging the stacks onto pallets with precision and care.

  Designed to optimize workflow and reduce manual labor, the Stack Palletizer ensures consistent palletizing while maintaining the stability of the stacks for secure transport and storage. Its compact and robust design integrates seamlessly with the production line, delivering reliable performance and supporting high-capacity operations.

  With the Stack Palletizer, your grading station achieves a higher level of automation, ensuring smooth and efficient handling of eggs from packing to distribution.

  

• Case palletizing

  The Case Palletizer brings efficiency and precision to the final stage of your egg grading station. Designed to handle packed cases directly from the production line, this robotic solution automates the palletizing process, ensuring secure and stable stacking for transport and storage.

  With its flexible configuration options, the Case Palletizer can accommodate various case sizes and pallet patterns, adapting to your specific operational needs. Its advanced automation reduces manual labor, minimizes errors, and increases throughput, making it an ideal solution for high-capacity production lines.

  By integrating the Case Palletizer into your setup, you achieve a fully automated end-of-line process that supports productivity, reliability, and smooth logistics management.